Wednesday, January 6, 2010

Enginer Prius PHEV Conversion: Part 5

After I left Tim's house on New Years Eve, he continued working on finishing off the Enginer PHEV kit in his Prius. This footage was shot by Tim as he connected the wiring from the PHEV kit to the cars computer. He has since driven the car a few times and noticed higher traction pack voltage because of the PHEV kit.
He will still need to do some more driving to find some the actual fuel economy improvement from installing the additional battery pack.

Tuesday, January 5, 2010

Chris' Electric Motorcycle First Test Drive

Sunday was another EV Build Day.

While I was busy updating the firmware on my Open Source Controller, Chris and the other guys were adding brake fluid and tach-testing the cycle.

The big excitement was to actually take the bike outside and road test it in the snow.

While the cycle did beat 1200 RPM with the back tire up in the air, an actual road test showed it to be considerably slower. The controller on the cycle is just a low-amp golf-cart controller donated by one member. It was thought to be a faulty controller, but hey, it was free!

Once we were done playing with the bike in the road, we brought it back inside for more troubleshooting. Looks like the controller is bad after all. We might just have to borrow a known good controller (like the one from my Citicar) just to see what the cycle can do at full speed.

I was amazed at how quiet the motorcycle was. The driveshaft is CONSIDERABLY quieter than a chain drive.

The cycle already had the shunt for an ammeter installed, so we will have to add the ammeter itself for further testing. Also, the cycle is running with 3 batteries in it (36V) but is designed to fit 4 batteries total.

We'll post another video of motorcycle testing after the next EV Build Day.

If you are anywhere near the Milwaukee, Wisconsin, USA area, check out:
http://www.milwaukee-electric-carclub.com

Monday, January 4, 2010

Cougar Controller Firmware update

I just finished updating the Open Source Controller firmware and the real-time display software.

I now have a lot more ability to tweak the settings of the controller, including limiting amperage, and using the controller to close the main contactor after an adjustable pre-charge time.

It's fantastic that since this is all open source, anyone can add new features to the controller through simple software-only updates.

Essentially, almost anyone can build a 500 amp, 144V controller that would rival a $1500 one, for about $300 in parts.

To buy a kit, or find out more about this controller, please visit:
WWW.PaulandSabrinasEVStuff.com

Friday, January 1, 2010

Enginer 4K Prius PHEV Conversion part 2

Second section of the installation video.

Enginer Prius Plug-in Conversion part 1

Yesterday, I got to help out my friend Tim, by lending a hand helping install the Enginer Plug-in kit in his 2004 Prius.

It took a couple hours. There were a few odd little things that were just a bit frustrating in the installation, but overall, it was pretty straight forward.

While I wasn't able to stick around to the very end, we did get the install almost all the way done.

I broke the video into the following 4 on YouTube